EI6602 Process Control Syllabus Notes Question Papers Question Bank with answers download
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EI6602 Process Control Syllabus - PC Syllabus
Need for process control – Mathematical model of Flow, Level, Pressure and Thermal processes – Interacting and non-interacting systems – Degrees of freedom – Continuous and batch processes – Self regulation – Servo and regulatory operations – Lumped and Distributed parameter models – Heat exchanger – CSTR – Linearization of nonlinear systems.
UNIT II CONTROL ACTIONS
Characteristic of on-off, proportional, single speed floating, integral and derivative controllers – P+I, P+D and P+I+D control modes – Electronic PID controller – Auto/manual transfer - Reset windup – Practical forms of PID Controller.
UNIT III FINAL CONTROL ELEMENTS
I/P converter - Pneumatic and electric actuators – Valve Positioner – Control Valves – Characteristic of Control Valves:- Inherent and Installed characteristics – Modeling of pneumatic control valve – Valve body:-Commercial valve bodies – Control valve sizing – Cavitation and flashing – Selection criteria.
UNIT IV CONTROLLER TUNING
Evaluation criteria – IAE, ISE, ITAE and ¼ decay ratio - Tuning:- Process reaction curve method, Continuous cycling method and Damped oscillation method – Determination of optimum settings for mathematically described processes using time response and frequency response approaches – Auto tuning.
UNIT V MULTILOOP CONTROL
Feed-forward control – Ratio control – Cascade control – Inferential control – Split-range and introduction to multivariable control – Examples from distillation column and boiler systems – IMC– Model Predictive Control – Adaptive control – P&ID diagram.
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